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Operational Benefits and Challenges of Integrating Foundation Fieldbus into
Production and Pipeline Control Systems

In this article we will look at one of these new technologies . Foundation Fieldbus . and the challenges and opportunities that it provides in terms of SCADA type control systems, including remote diagnostics and maintenance information, says Logan Andrew Alexender.

 

Overview
There are a number of new technologies and standards that are having a profound impact on the specification and implementation of SCADA applications in the energy industry. These new technologies and standards combine with strong cost reduction requirements and greatly increase data availability and inte-28 INSTRUMENTATION & CONTROL JOURNAL l JANUARY – FEBRUARY 2005 gration needs resulting in demands for much more open systems with higher levels of functionality. In this article we will look at one of these new technologies– Foundation Fieldbus– and the challenges and opportunities that it provides in terms of SCADA type control systems, including remote diagnostics and maintenance information. The article will also touch on some of the related technologies such as IEC61131, web interfaces and mobile devices and how they can be used to add value. Finally, these points will be described in relation to an actual system currently implemented with these technologies, showing how a practical implementation can be achieved.

Data, Applications and Portability
Traditional SCADA systems in the primary energy industries today (as used in Oil & Gas production and transportation) are undergoing large changes very rapidly. What would have been highly proprietary systems with a very specific purpose a few years ago have rapidly evolved into much more open systems incorporating more commercially off-theshelf available hardware and software and with many more users than before. These open systems make much more use of emerging standards at all system levels, from the field devices (using e.g. Foundation Fieldbus) up to the management layer (using e.g. ODBC). The common thread through this evolution is the use of hardware and software to automate and improve the applications used to operate processes in the energy industries. A big challenge is how to design and implement systems today that can cope with the rapidly increasing amount of data that is available from automation systems (a trend that does not appear to be slowing down) as well as with the rapidly increasing numbers and types of users that need to access that data usefully. Another big challenge is how to mainteimplement these systems with operating hardware and software that typically will become obsolete in the 5-10 year timescale within organizations that change over a couple of years but within the context of a process plant that will exist for close to 30 years in most cases. The rapid pace of technological change has driven the growth of an increasing number of standards are used at all levels of these systems. Appropriate use of these standards both in product and system design, as well as in individual systems specification, can go a long way to protecting end-user investment in the applications that they develop to manage their processes. With the appropriate use of standards, the applications can be largely de-coupled from the underlying products and technologies, allowing easier upgrading of systems during the lifetime of automation systems with the benefit of protecting application development investments. Typical applications in the oil & ....

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